The Wowking TSC-50 High-Efficiency Oil Purifier is a multi-stage filtration device specifically designed for industrial oil purification. With core technologies and filter materials independently developed by the company, it is widely used in industries such as power plants and steel mills, where strict oil cleanliness standards are required. Below is a detailed analysis of its features:
Core Structure and Technical Features
1. Multi-Stage Filtration System
- Pre-Filtration Layer: Made of stainless steel mesh or gradient fiber material, intercepting mechanical impurities >100μm to protect subsequent filter elements.
- Coarse Filtration Layer: With a precision of approximately 10-50μm, it removes larger particle contaminants, extending the service life of the coalescence filter.
- Coalescence Filter: Made of highly oil-affinitive polymer materials (such as modified polyester fiber), utilizing surface tension to aggregate tiny water droplets into larger ones.
- Separation Filter: Constructed from oil-repellent materials (such as fluorinated glass fiber), it efficiently separates oil and water based on density differences, achieving a water removal rate of over 95%.
- Fine Filtration Layer: Using composite filter materials (e.g., glass fiber with resin coating) with a precision of 1-5μm, it deeply removes residual particles, ensuring oil cleanliness levels of NAS 6-8.
2. Proprietary Filter Material Advantages
- Gradient Pore Design: The porosity of filter layers gradually decreases from the outer to the inner layers, enhancing contaminant-holding capacity.
- Chemical Compatibility: Suitable for various oils, including mineral oil and synthetic ester oil, with strong resistance to acid, alkali, and high-temperature conditions.
- Extended Service Life: Multi-layer folding technology increases the effective filtration area, reduces pressure drop, and extends replacement cycles (typically 2000-4000 hours).
Typical Applications
Power Plants
- Turbine Oil Systems: Removes water and particulate contaminants to prevent servo valve sticking and bearing wear.
- Insulating Oil Treatment: Enhances dielectric strength, ensuring safe transformer operation.
Steel Mills
- Hydraulic Station Oil Maintenance: Reduces downtime caused by contamination in rolling mills and continuous casting equipment.
- Gearbox Oil Purification: Extends the service life of heavy-duty gearboxes and reduces lubricant consumption.
Other Applications
- Petrochemical Industry
- Marine Industry
- Machinery Manufacturing
- Any field requiring high-precision oil purification
Key Advantages
1. High-Efficiency Water and Contaminant Removal
- The multi-stage filtration system effectively reduces water content to below 50 ppm.
- Controls particle contamination levels better than ISO 4406 15/13/10 standards.
2. Intelligent Operation and Maintenance
- Differential pressure sensors monitor filter clogging in real-time, prompting timely replacements.
- Optional online moisture detection module for automated control.
3. Significant Economic Benefits
- Reduces waste oil disposal by over 60%, extending oil life by 3-5 times.
- Lowers maintenance costs caused by equipment wear.
- Typical investment payback period: less than 12 months.
Technical Specifications
| Model | TSC-50 High-Efficiency Oil Purifier |
|---|---|
| Rated Pressure | ≤0.6 MPa |
| Rated Flow Rate | 50 L/min |
| Operating Temperature | ≤80°C |
| Free Water Content | <100 ppm |
| Target Cleanliness Level | NAS 6 |
| Total Weight | 500 kg |
Customization Options
This device features a modular design and supports customized configurations, including explosion-proof and mobile versions. It is recommended to select a suitable model based on the type of oil contamination (particles/water/oxidation products) and processing capacity requirements. Regular oil analysis is advised to optimize maintenance strategies.
